Thursday, November 17, 2022

How much does it cost to replace set of batteries in an electric car?, minning of electric car batteris

 Miners on the extraction of lithium for use in electric vehicle batteries: "There is no work plan."



how long do electric car batteries last, How much does it cost to replace set of batteries in an electric car?,  what happens to electric car batteries


The lack of a plan to utilise the resources of the Spanish land for electric automobiles, a sector that has been continuously expanding, was brought up by the mineral exploitation experts.

Since the manufacturing of electric vehicles started to increase, the mining of minerals like lithium and copper has become increasingly relevant on a global scale.


As a result, mining has emerged as a crucial link in the automotive industry's value chain and is where manufacturers have focused their attention lately.

"Absolutely not. The autonomies, which are responsible for developing mining policy, lack a work plan or a mandatory national strategy, according to Miguel Cabal, manager of Eurogeol and coordinator of the MMH Scientific Committee.

He says that while processing particular projects, this circumstance causes many uncertainties and anxieties for administrations.

According to Cabal's statement to Portal Movilidad Espaa, "There is no mechanism that permits the system to be shortened depending on the necessity. The bureaucratic method is the same for all mineral substances."

The following critical metals are listed as being required by the European Union: Antimony, Barite, Beryllium, Bismuth, Borate, Cobalt, Coking Coal, Fluorite, Gallium, Germanium, Hafnium, Helium, Indium, Magnesium, Natural Graphite, Natural Rubber, Niobium, Phosphorite, Phosphorus, Scandium, Metallic Silicon, Tantalum, Tungsten, Vanadium, Platinum Group Metal

Many of these materials are essential for the creation of electric vehicles as well as other forms of technological growth.

Andalusia's exploitation

Other chemicals, such copper, zinc, or lead, are also need in addition to these. Andalusia has already used some of the latter's resources, and more will be used in the future.

The manager of Eurogeol states, "There are no specific barriers (with the exception of energetic materials like uranium), but there is also no trigger lever."

The sector of Andalusia's economy most immediately impacted by the switch to electric vehicles at this time is the metal industry.

Fundamentally, because an electric car can hold up to four times as much copper as a conventional vehicle, the processes that extract and process copper ore are and will continue to be the most benefited.

"As technology advances, there is a growing demand for mineral raw resources. All products have chips and processors today, thus all types of metallic minerals must contribute, according to Cabal.

European encouragement

There are a number of measures at the European level to urge member countries to promote this type of extractive industry, despite the aforementioned "non-incentive" by the Spanish government.

The expert claims that "to this day, these are devoid of a real plan in the development of these projects."

And he asserts that it is essential for community plans to expand and grow in the region with precise measures and practical strategies that enable the valuation of these basic materials.

What minerals make up the majority of an electric vehicle battery?

The typical battery cell weighs about 185 kilogrammes and has a capacity of 60 kWh, making it comparable in size to the one used in a Chevy Bolt. Electrolyte, binder, separator, and battery case materials are not included in this calculation.

Minerals are used to create complicated components inside of cells that secure the movement of electrical current. Others guard against external accident damage.

The mineral mixture for batteries

The cathode, which may be the most significant and expensive part of the battery, comprises the widest range of minerals. Battery performance is influenced by the cathode's composition, with each mineral providing a special benefit.

For instance, NMC batteries feature a cathode made up of nickel, manganese, and cobalt in addition to lithium, and they accounted for 72% of the batteries used in electric vehicles in 2020 (excluding China).

As a result of these batteries' higher nickel content, which tends to boost their energy density—the amount of energy stored per unit volume—the range of the EV is extended. In NMC batteries, cobalt and manganese frequently serve as stabilisers, increasing battery security.

The average battery manufactured in 2020 contains 31.3% of its mineral weight in cathode materials. Aluminum, which is utilised in nickel-cobalt-aluminum (NCA) cathode chemistries and in other components of the battery like the casing and current collectors, is not included in this number.

Graphite has been used as an anode material of choice because of its availability, affordability, and extended lifespan. Graphite makes up the majority of the anode, the battery's main mineral component. Other components include the steel shell, which shields the cell from damage from the outside, and the copper utilised as the anode's current collector.

Chemically linked minerals

Different cathode mineral compositions are used in various lithium-ion battery types. Their names frequently make reference to the minerals they contain.

For instance:

NMC811 batteries' cathode composition is as follows:

82% nickel

Manganese, 10%

cobalt 10%

Cathode of batteries made with NMC523:

60% nickel

Manganese at 20%

Cobalt is 30%

Saturday, October 29, 2022

How much does it cost to charge an electric car with the electricity rates in Spain in 2022

 It is decided, the electric car  is destined to be the future of our mobility, especially after 2035 . But in Spain, a country where we tend to have one of the most expensive electricity bills in Europe, the idea of  ​​charging the electric car at home  can be unsettling.

Furthermore, with a liberalized electricity market, the price of electricity fluctuates daily. Regardless of the company that sells it to us, one can legitimately wonder  how much it costs to recharge an electric car in Spain . We explain it to you below, taking as an example the case of a  Hyundai Kona Electric  with a 64 kWh battery.

Charge at home

Charging your electric car battery at home is essential for making sense of an electric car purchase. It is not necessary to have an individual garage to install a charging point, it can be done in the parking space of the community garage, with or without the approval of the community of neighbors. (We explain here in detail 

Installing a charging point at home costs between 1,000 and 1,500 euros, depending on the complexity of the works and the type of charger we need. In this guide we review the  best chargers  on the market and  everything you need to know  before taking the plunge. Once we have a charging point installed, the next thing is to adapt our electricity supply contract to the new need, that is, charging an electric car.

The electricity rate

From June 1, 2021,  the new electricity access tariff 2.0TD came into force , which replaces the previous 2.0 and 2.1 and is aimed, among other things, at  lowering the cost of recharging  the electric car at certain times and days , as well as the hybrid PHEV.

Although  Royal Decree 216/2014 of March 28  regulates the way to calculate voluntary prices for small consumers (PVPC), prices are free and are established every hour. We can consult it in the Transparency Portal of the Spanish Electricity Network  (ESIOS). You can see how, for example, on July 19, 2022, at 3:00 p.m. it was 0.23809 euros per kWh, while at 9:00 p.m. it was 0.37260 euros per kWh.

The idea of ​​the 2.0 TD rate is to save money by charging the car in the time slots in which there is less general energy demand, that is, at night and on weekends. More specifically, it is divided into the following three periods:

Punta (P1) : from 10 am to 2 pm and from 6 pm to 10 pm from Monday to Friday.

Normal (P2) : from 8 a.m. to 10 a.m., from 2 p.m. to 6 p.m. and from 10 p.m. to midnight, Monday to Friday.

Valley (P3) : from 12:00 a.m. to 8:00 a.m. on weekdays and 24 hours a day on Saturdays, Sundays and national holidays.

In Ceuta and Melilla, rush hour is delayed by one hour, starting at 11:00 am and ending at 3:00 pm and in the afternoon from 7:00 pm to 11:00 pm.

One power for off-peak hours and another for the rest of the day

Electric car plug

Our electricity bill is not only made up of the kWh consumed. In addition to various taxes and fees, the  contracted power , billed in kW per day, is also taken into account.

Nothing and no one forces us to modify the contract, we could perfectly charge the car with the power that we have contracted, for example, 3.45 kW (it is the most usual in Spain) and without changing the rate.

However, as today's electric cars are equipped with larger and larger batteries, we may  need more power . For example, 6.9 kW at 32 A for a slightly faster recharge. Each company establishes the prices of these terms, but they do not depend on the consumption that we make.

But, in the case of an electric car, such as the Kona, which can charge up to 7.2 kW of power in single-phase current, it is preferable to  contract a different power for off-peak hours  (from 0 a.m. to 8 a.m. on weekdays and the day whole if it is Saturday, Sunday or national holiday) with a cheaper price than the rest of the day.

Power rates are free and can vary considerably from one marketer to another. To give two extreme examples, Endesa proposes off-peak power at 0.0126 euros/kW/day and 0.0938 euros/kW/day for peak hours, while Total Energies has off-peak power at 0, 0092 euros/kW/day and at peak hours to 0.0810 euros/kW/day.

How much does it cost to charge an electric car at home: a case study

To the price of kWh must be added the  Special Electricity Tax, or IEE , (5.113%) and VAT (21%), usually. And it is that for the moment and until September 30, 2022, the IEE remains at 0.5%, while VAT drops to 5% for those who have less than 10 kW of contracted power.

With an  average currently of 0.30 euros/kWh in Spain  and rounding to simplify, we would have an  all-inclusive average price of 0.33 euros/kWh  (or 0.39 euros/kWh with the usual taxes).

Let's look at a practical example, that of the Hyundai Kona Electric. Suppose that when we get home, around 8:00 p.m., we have used up 50% of the battery capacity. With a voltage of 230 V, it can be recharged at 16 A (3.7 kW of power) in about 12 hours and at 32 A (6.9 kW for the section that can be contracted, although the car accepts up to 7.2 kW) in about 6 hours.

With a power of 3.45 kW at 16 A, we will need approximately 8 hours to recharge 20 kWh. In this case, and maintaining the prices of July 19, 2022, the start of charging is scheduled at 00:00 and the cessation of charging at 08:00 to take advantage of off-peak hours (0.29 euros/kWh on average), charging would be 5.80 euros plus 0.0938 euros of power (in principle, with 3.5 kW there is no possibility of contracting two different powers), plus 0.29469 euros of IEE and 5% VAT for a total of 6, 22 euros, all inclusive.

With a maximum power of 7.2 kW at 32 A, we will need 4 hours to recharge 20 kWh. If in that case, for whatever reason, we must charge the car from 8:00 p.m. to 12:00 a.m., that is, two hours in peak periods and two hours in normal periods.

The cost would be 0.36 euros/kWh on average  in the peak period and 0.33 euros/kWh on average in the normal period. In this case, the load would be 6.90 euros. If we add the power term (6.9 kW at 0.09 euros per day; 0.621 euros), the IEE and VAT, the load will have cost 7.94 euros all inclusive.

How much does it cost per month to charge an electric car at home?

With a 2.0 TD rate and the possibility of contracting more power in the off-peak period, the price of a contracted power of 6.9 kW can vary from 26.10 euros per month to 19.10 euros per month. In the invoice it would be reflected as follows: 0.0126 euros/kW/day, which comes to 26.10 euros in months with 30 days.

If we maintain a consumption of 20 kWh per day for 30 days and charge at night from 00:00 to 8:00 with a power of 3.45 kW (9.70 euros per month of power in the worst case) we would be talking about approximately  193.46 euros per month , power and taxes included.

                                                             With a power of 6.9 kW and in the same valley period (26.09 euros per month of power), it would be 200.09 euros, that is, 211.15 euros with power and taxes included.

Charge away from home

There are so many variables that it is difficult to give a true estimate when it comes to establishing what it may cost to recharge a car away from home. And it is that the price range depending on where we plug the car can vary from 0 euros/kWh (yes, there are still a few free charging points) to 0.69 euros/kWh.

There are also a series of charging networks operated by other companies, such as Iberdrola, Repsol, Zunder (Easycharger) or Wenea, to name a few.

In the case of  Iberdrola ,  the prices depend on the power of the charger, on whether we have subscribed to an annual subscription or whether or not we are clients at Iberdrola's.

But to get an idea, prices range from 0.25 euros/kWh for 22 kW chargers to 0.69 euros/kWh for 350 kW superchargers, passing through 0.45 euros/kWh for 50 kW chargers. kW and 150 kW.

The  Repsol network (formerly IBIL)  recharging rates are 0.35 euros/kWh for 22 kW chargers, 0.39 euros/kWh for 50 kW chargers and 0.45 euros/kWh for superchargers. up to 350 kW of power.

At  Zunder (former Easycharger) , the cost also varies depending on the power of the charger. It ranges from 0.20 euros/kWh up to 22 kW, from 0.30 euros/kWh for 50 kW chargers and 0.55 euros/kWh for 180 kW chargers.

In the case of  Wenea , the prices range from 0.38 euros/kWh to 0.42 kWh in chargers of up to 50 kW and 0.59 euros/kWh in chargers of up to 200 kW of power.

Charge on the Tesla network

Free charging for brand customers is over. Or at least for the vast majority. Only the oldest Tesla models that have participated in a promotional program still have access to free kilometers of charging. Additionally, Model S and Model X ordered before November 2, 2018 received annual supercharging credits equal to 400 kWh.

Once this credit has been exhausted and in all other cases, the usual average rate is  0.44 euros/kWh . Keep in mind that some Supercharger stations offer rates at peak hours and normal hours, so the price may vary.

Fares and peak hours are displayed in the navigation app on the car's touch screen.

Since  last May , in addition, some  Superchargers in the network are open to cars of other brands . In that case, Tesla rates vary by location, also depending on whether we opt for a subscription or not.


In case of subscription: 12.99 euros/month and a payment of 0.43 euros/kWh. What has been a price similar to that paid by Tesla users. Without subscription: charging would cost  0.64 euros/kWh  on average for all charges, although the price may vary depending on the place and time of charging. To charge 80% of the battery of a Hyundai Kona, about 51 kWh, we would be talking about 32.64 euros, without a subscription, and 21.93 euros with the annual subscription.

The  Ionity network  was devised by the BMW group, Ford, Mercedes and the Volkswagen group, later joined by Hyundai and Kia, to offer a service similar to that of Tesla to its future customers. The idea is to make road trips in Europe with an electric car viable thanks to superchargers.

Ionity rates vary depending on the brand of our car, whether it is from a participating brand in the consortium or not, since each brand has its own promotions. For everyone else, as all Ionity superchargers are open to any electric car regardless of brand, there are two rates, one without an annual subscription and one with an annual subscription.

Without an annual subscription, the cost is 0.79 euros/kWh . Charging 51 kWh (80% of the 64 kWh of the car in our example) at an Ionity point would cost 40.29 euros. With an annual subscription of 17.99 euros, the rate drops to 0.35 euros/kWh . In that case, the charge is reduced to 17.85 euros.

That is without considering the cost of the annual subscription, since everything will depend on how many times we use the Ionity network, but for it to be minimally interesting, it would have to be used at least 20 times a year.